High reliability

ZS 3 & ZS 3 VSD
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1
Compressor Element
-
2
Motor
-
3
Oil Pump
-
4
Belt Drive
-
5
Controller
-
6
Inverter
-
7
BOV
-
8
Air Filter
-
9
Canopy
-
Compressor Element
Efficient, Clean and reliable compression
- Certified oil-free compression technology (Class 0 certified)
- Durably coated rotors ensure optimal operational clearances
- Perfectly sized and timed inlet-outlet ports and rotor profile result in the lowest specific power consumption
- Tuned cool oil injection to bearings maximizing the lifetime
-
Motor
Highly efficient Air cooled induction motor
- Air cooled with improved efficiency and extended lifetime
- IP55 rated, fully enclosed motor housing for operation in the hardest environmental conditions
-
Oil Pump
Reliability by ensured cooling and lubrication of bearings
- The integrated oil pump is directly driven by the drive shaft, ensuring continuous operation without any interruptions
- Oil injection nozzles deliver the precise amount of cooled and filtered oil to each bearing
-
Belt Drive
Reliable transmission, minimum maintenance required
- Motor – screw blower transmission utilizing a robust belt drive system
- Low maintenance costs with extended service intervals, featuring durable components such as belts and pulleys
-
Controller
Advance touch screen monitoring system
- User friendly Elektronikon® Mk5 Touch controller and regulation system
- Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
- Included warning indications, maintenance scheduling and online visualization of the machine’s condition
- Plug and Play solution
-
Inverter
Fully integrated VSD inverter
- Integrated solution to maximize blower turndown at high efficiency level
- Optimized complete solution, Improved control and wide turn-down, guaranteed spare parts availability
- Trouble free operation in harshest conditions:IP55 protection degree, aluminum enclosure protecting from dust and moisture.
-
BOV
Built-in mechanical integrity & protection
- Integrated start-up, safety and blow-off valve : smooth start-up, ensured over pressure protection
- Atlas Copco check valve design : Minimal pressure drop, ensured operation
-
Air Filter
Highly efficient Inlet filter
- Feathered with a G4 air filter with 90% dust filtration efficiency (EN779), made from durable Polyester with a steel core, ensuring reliability in harsh conditions
-
Canopy
Silent canopy , Silent blower with outlet silencer to damp pulsations
- Inlet silencing with minimum pressure drop and high sound absorption characteristics
- Sealed canopy panels and doors
- Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
ZS 4 & ZS 4 VSD
-
1
Efficient, clean and reliable compression
-
2
High-efficient motor
-
3
Reliability by ensured cooling and lubrication of bearings and gears
-
4
Most efficient transmission, minimum maintenance required
-
5
Advanced touch screen monitoring system
-
6
Fully integrated Neos VSD inverter
-
7
Built-in mechanical integrity & protection
-
8
Silent canopy, silent blower
-
9
Installation flexibility – outdoor variant
-
Efficient, clean and reliable compression
• Certified oil-free compression technology (Class 0 certified)
• Durably-coated rotors ensure optimal operational clearances
• Perfectly sized and timed inlet- and outlet port and rotor profile result in the lowest specific power consumption
• Tuned cool oil injection to bearings and gears maximizing the lifetime
-
High-efficient motor
• IE3 & Nema premium efficient motor
• TEFC for operation in the harshest environmental conditions
-
Reliability by ensured cooling and lubrication of bearings and gears
• Integrated oil pump, directly driven with the blower element
• Oil injection nozzles spray the optimal amount of cooled and filtered oil to each bearing/gear
-
Most efficient transmission, minimum maintenance required
• Motor-screw blower transmission over a heavy duty gearbox
• Low maintenance costs, no wearing components such as belts, pulleys…
• A gear transmission is stable over time, ensuring the promised unit energy level over its full life cycle
-
Advanced touch screen monitoring system
• User-friendly Elektronikon® Touch
• Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
• Included warning indications, maintenance scheduling and online visualization of the machine’s condition
-
Fully integrated Neos VSD inverter
• Integrated solution to maximize blower turndown at highest efficiency level
• In-house design: complete solution, improved control, guaranteed spare parts availability
• Trouble-free operation in harshest conditions: IP5X protection degree, aluminum enclosure protecting from dust and moisture
-
Built-in mechanical integrity & protection
• Integrated start-up and safety valve: smooth start-up, ensured over-pressure protection
• Atlas Copco check-valve design: minimal pressure drop, ensured operation
• High-efficiency inlet filter (particles up to 3μ at a performance of 99.9% are filtered)
-
Silent canopy, silent blower
• Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics
• Sealed canopy panels and doors
• Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
-
Installation flexibility – outdoor variant
Optional canopy panels for outdoor operation
ZS 4 VSD⁺
-
1
Efficient, clean and reliable compression
-
2
Highly efficient oil-cooled Permanent Magnet motor
-
3
Reliability by ensured cooling and lubrication of bearings, gears and motor housing
-
4
Most efficient transmission, minimum maintenance required
-
5
Advanced touch screen monitoring system
-
6
Fully integrated Neos VSD inverter
-
7
Built-in mechanical integrity & protection
-
8
Silent canopy, silent blower
-
9
Installation flexibility – outdoor variant
-
Efficient, clean and reliable compression
• Certified oil-free compression technology (Class 0 certified)
• Durably-coated rotors ensure optimal operational clearances
• Perfectly sized and timed inlet- and outlet port and rotor profile result in the lowest specific power consumption
• Tuned cool oil injection to bearings and gears maximizing the lifetime
-
Highly efficient oil-cooled Permanent Magnet motor
• Highest full-load motor efficiency: no waste of energy in redundant copper losses
• Constant (high) Power Factor at partial load
• Liquid cooled housing improves efficiency, extends lifetime
• IP66 rated fully enclosed motor housing for operation in the harshest environmental conditions
-
Reliability by ensured cooling and lubrication of bearings, gears and motor housing
• Integrated oil pump, directly driven with the blower element
• Oil injection nozzles spray the optimal amount of cooled and filtered oil to each bearing/gear
• Permanent Magnet motor housing is oil cooled enhancing its lifetime
-
Most efficient transmission, minimum maintenance required
• Motor-screw blower transmission over a heavy duty gearbox
• Low maintenance costs, no wearing components such as belts, pulleys…
• A gear transmission is stable over time, ensuring the promised unit energy level over its full life cycle
-
Advanced touch screen monitoring system
• User-friendly Elektronikon® Touch
• Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
• Included warning indications, maintenance scheduling and online visualization of the machine’s condition
-
Fully integrated Neos VSD inverter
• Integrated solution to maximize blower turndown at highest efficiency level
• In-house design: complete solution, improved control, guaranteed spare parts availability
• Trouble-free operation in harshest conditions: IP5X protection degree, aluminum enclosure protecting from dust and moisture
-
Built-in mechanical integrity & protection
• Integrated start-up and safety valve: smooth start-up, ensured over-pressure protection
• Atlas Copco check-valve design: minimal pressure drop, ensured operation
• High-efficiency inlet filter (particles up to 3μ at a performance of 99.9% are filtered)
-
Silent canopy, silent blower
• Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics
• Sealed canopy panels and doors
• Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
-
Installation flexibility – outdoor variant
Optional canopy panels for outdoor operation
ZS 4 L & ZS 4 L VSD
-
1
Efficient, clean and reliable compression
-
2
High-efficient motor
-
3
Reliability by ensured cooling and lubrication of bearings and gears
-
4
Most efficient transmission, minimum maintenance required
-
5
Advanced touch screen monitoring system
-
6
Fully integrated Neos VSD inverter
-
7
Built-in mechanical integrity & protection
-
8
Silent canopy, silent blower
-
Efficient, clean and reliable compression
• Certified oil-free compression technology (Class 0 certified)
• Durably-coated rotors ensure optimal operational clearances
• Perfectly sized and timed inlet- and outlet port and rotor profile result in the lowest specific power consumption
• Tuned cool oil injection to bearings and gears maximizing the lifetime
-
High-efficient motor
• IE3 & Nema premium efficient motor
• TEFC for operation in the harshest environmental conditions
-
Reliability by ensured cooling and lubrication of bearings and gears
• Integrated oil pump, directly driven with the blower element
• Oil injection nozzles spray the optimal amount of cooled and filtered oil to each bearing/gear
-
Most efficient transmission, minimum maintenance required
• Motor-screw blower transmission over a heavy duty gearbox
• Low maintenance costs, no wearing components such as belts, pulleys…
• A gear transmission is stable over time, ensuring the promised unit energy level over its full life cycle
-
Advanced touch screen monitoring system
• User-friendly Elektronikon® Touch
• Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
• Included warning indications, maintenance scheduling and online visualization of the machine’s condition
-
Fully integrated Neos VSD inverter
• Integrated solution to maximize blower turndown at highest efficiency level
• In-house design: complete solution, improved control, guaranteed spare parts availability
• Trouble-free operation in harshest conditions: IP5X protection degree, aluminum enclosure protecting from dust and moisture
-
Built-in mechanical integrity & protection
• Integrated start-up and safety valve: smooth start-up, ensured over-pressure protection
• Atlas Copco check-valve design: minimal pressure drop, ensured operation
• High-efficiency inlet filter (particles up to 3μ at a performance of 99.9% are filtered)
-
Silent canopy, silent blower
• Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics
• Sealed canopy panels and doors
• Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
ZS 5 & ZS 5 VSD
-
1
Efficient, clean and reliable compression
-
2
Highly efficient oil-cooled induction motor
-
3
Reliability by ensured cooling and lubrication of bearings, gears and motor housing
-
4
Most efficient transmission, minimum maintenance required
-
5
Advanced touch screen monitoring system
-
6
Fully integrated Neos VSD inverter
-
7
Built-in mechanical integrity & protection
-
8
Silent canopy, silent blower
-
Efficient, clean and reliable compression
• Certified oil-free compression technology (Class 0 certified)
• Durably-coated rotors ensure optimal operational clearances
• Perfectly sized and timed inlet- and outlet port and rotor profile result in the lowest specific power consumption
• Tuned cool oil injection to bearings and gears maximizing the lifetime
-
Highly efficient oil-cooled induction motor
• IE4 Efficiency rating
• Liquid-cooled housing improves efficiency and extends the lifetime
• IP66 rated, fully enclosed motor housing for operation in the harshest environmental conditions
-
Reliability by ensured cooling and lubrication of bearings, gears and motor housing
• Integrated oil pump, directly driven by the drive shaft
• Oil injection nozzles spray the optimal amount of cooled and filtered oil to each bearing/gear
• Induction motor housing is oil cooled enhancing its lifetime
-
Most efficient transmission, minimum maintenance required
• Motor-screw blower transmission over a heavy duty gearbox
• Low maintenance costs, no wearing components such as belts, pulleys…
• A gear transmission is stable over time, ensuring the promised unit energy level over its full life cycle
-
Advanced touch screen monitoring system
• User-friendly Elektronikon® Touch
• Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
• Included warning indications, maintenance scheduling and online visualization of the machine’s condition
-
Fully integrated Neos VSD inverter
• Integrated solution to maximize blower turndown at highest efficiency level
• In-house design: complete solution, improved control, guaranteed spare parts availability
• Trouble-free operation in harshest conditions: IP5X protection degree, aluminum enclosure protecting from dust and moisture
-
Built-in mechanical integrity & protection
• Integrated start-up and safety valve: smooth start-up, ensured over-pressure protection
• Atlas Copco check-valve design: minimal pressure drop, ensured operation
• High-efficiency inlet filter (particles up to 3μ at a performance of 99.9% are filtered)
-
Silent canopy, silent blower
• Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics
• Sealed canopy panels and doors
• Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
ZS 6 & ZS 6 VSD
-
1
Compressor Element
Efficient, Clean and reliable compression -
2
Highly efficient Air cooled induction motor
-
3
Oil system
Reliability by ensured cooling and lubrication of bearings and gears -
4
Gearbox
Most efficient transmission, minimum maintenance required -
5
Controller
Advance touch screen monitoring system -
6
Fully integrated VSD inverter
-
7
BOV
Built-in mechanical integrity & protection -
8
Highly efficient Inlet filters
-
9
Silent canopy , Silent blower
-
10
Unique optimized collector
-
Compressor Element
Efficient, Clean and reliable compression- Twin configuration elements with De-phased rotor position for best efficiency and minimized pulsations
- Certified oil-free compression technology (Class 0 certified)
- Durably coated rotors ensure optimal operational clearances
- Perfectly sized and timed inlet-outlet ports and rotor profile result in the lowest specific power consumption
- Working pressure best suited for pneumatic conveying
- Tuned cool oil injection to bearings and gears maximizing the lifetime
- Unique optimised air path after compression
-
Highly efficient Air cooled induction motor
- IE4 efficiency rating
- Air cooled with improved efficiency and extended lifetime
- IP55 rated, fully enclosed motor housing for operation in the hardest environmental conditions
-
Oil system
Reliability by ensured cooling and lubrication of bearings and gears- Integrated Oil Pump, directly driven by drive shaft
- Oil Injection nozzles spray the optimal amount of cooled and filtered oil to each bearing/gear
-
Gearbox
Most efficient transmission, minimum maintenance required- Motor screw blower transmission over a heavy duty gearbox including twin gear setup
- Low maintenance costs with long service interval, no wearing components such as belts, pulleys….
- A gear transmission is stable over time, ensuring the promised unit energy level over its full life cycle
-
Controller
Advance touch screen monitoring system- User friendly Elektronikon Touch
- Advanced connectivity capabilities thanks to system process controller and/or Optimizer 4.0
- Included warning indications, maintenance scheduling and online visualization of the machine’s condition
-
Fully integrated VSD inverter
- Integrated solution to maximize blower turndown at highest efficiency level
- Optimized complete solution, Improved control and wide turn-down, guaranteed spare parts availability
- Trouble free operation in harshest conditions:IP55 protection degree, aluminum enclosure protecting from dust and moisture
-
BOV
Built-in mechanical integrity & protection- Integrated start-up and safety valve : smooth start-up,ensured over pressure protection
- Atlas Copco check valve design : Minimal pressure drop, ensured operation
-
Highly efficient Inlet filters
- Efficient inlet filter which filters particles up to 3 micron at a performance of 99.9%
- No large particles entering the element enabling healthy operation
-
Silent canopy , Silent blower
- Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics
- Sealed canopy panels and doors
- Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum
-
Unique optimized collector
- In house collector design for optimized flow of compressed air from Twin elements with minimal pulsation